Product Details
Base Design and Construction
OMAL machines are built for maximum durability. The frame is constructed with 10 mm thick tubular steel which is internally welded and gusseted every 400mm for strength and rigidity. It is then heat treated and cooled slowly to make a stress-free, reliable machine.
Machine Operation
TPA Software - Wood System Control
OMAL utilizes Wood System by TPA as the software interface for the machine. The user friendly software makes the machine extremely versatile. The machine is equipped with a full PC interface used for writing and storing programs. Programs can be written parametrically, can include IF/THEN conditional statements, and are generated using graphical icons (drill, glue, dowel check boxes). The selection of the offset of tools for inserting and for operations on different left and right hand references is automatic.
The machine is programmable in the X, Y and Z axis and equipped with precision brushless motor, ball nut and ball screw for quick positioning. The movement of the carriage is on linear rails with square guides.
The software has a list manager that allows different parts to be run in each field and to control the production sequence. Lists can be saved for future reference plus the machine can be controlled by bar code list and/or program names.
The HBD 1300 OF is manufactured by OMAL under contract for SCM Group.
Machine Configuration
Drill-Glue-Dowel Reference:
The HBD 1300 OF Horizontal Bore, Glue, and Dowel machine is a numerically controlled machine to drill, glue and insert dowels on horizontal pieces with FOUR loading zones. Cycle time of approximately ONE second for each bore, glue, and dowel insertion when holes are on 64 mm intervals
Excludable SIDE and CENTER Fence
The machine is equipped standard with a single drill and piggyback glue and dowel insertion unit with standard set up for 8mm dowels. The selection of the loading zone (left, left center, right center, or right) is executed by CNC. Open Frame configuration with central and side references excludable for large panels. This means that you can process up to an 8' panel using alternate referencing
Glue and Dowel Injection Unit
The dowel insertion revolver holds a dowel while a dowel is inserted plus checks via fiber optic sensor to see if next dowel is present to prevent misfeeds. The OMAL "SURE SHOT" revolver system guarantees a dowel is inserted every time
Machine Specifications:
Drilling Units:
• 32mm on center
• Number of Horizontal Drilling Units: 5
• Drill Motor kw/Hp: 0.75 kw/1 HP
• Drills Rotation Speed: 6000 RPM
• Max depth of holes
• 90mm OAL Drill Bit: 50mm
• 57mm OAL Drill Bit with Extension: 24mm
• Max Diameter of Drill: 10mm (3/8")
• Number of Vertical Drilling Units: 5
• Drill Motor kw/Hp: 0.75 kw/ 1 HP
• Drills Rotation Speed: 5000 RPM
• Max depth of holes
• 90mm OAL Drill Bit: 50mm
• 57mm OAL Drill Bit with Extension: 24mm
• Max Diameter of Drill: 35mm
Dowel Insertion Unit:
• Number of Dowel Insertion Unit: 1
• Standard Dowel Dimension (other dimensions on request): 8mm x 35mm
• Maximum Dowel Length (other dimensions on request): 50mm
• Maximum Dowel Projection: 25mm
• 2 position revolver for dowel
• Fiber optic sensor for dowel presence
• The drill and dowel inserter are 64mm centers unless otherwise specified
Horizontal Router:
• N of Units: 2
• One CW
• One CCW
• Rotation Speed: 12000 RPM
• Motor Power: 5.5 HP
• Collet: ER32
Dowel Vibrator Bowl:
• Capacity: 2000 Dowels
Gluing and Cleaning Unit:
• Capacity of Glue Tank: 8 Liters
• Capacity of Cleaning Tank: 8 Liters
• Maximum Glue Viscosity: 900 cps
• Programmable control of glue amount
• Injector unit with inductive sensor to verify glue is shot
• Injector with double, reinforced seals to ensure no nozzle leakage
Technical Data:
Width X axis, CNC with ball screw and brushless motor
• Installed Torque: 2.4 Nm
• Working Area: 1300mm (50")
• Carriage Travel Speed: 50m/min (160 ft/min)
Depth Y Axis, CNC with ball screw and brushless motor
• Installed Torque: 1Nm
• Working Stroke: 80mm (3.25")
• Head Travel Speed: 15 m/min
Height Z Axis, CNC with ball screw and brushless motor
• Installed Torque: 1Nm
• Working Stroke: 60mm (2.4")
• Head Travel Speed: 7.5 m/min
Pneumatic Back Reference
OMAL's retractable reference fences are PLC controlled and automatically move out of the way for the horizontal/vertical router machining phase. Standard dimensions of pieces:
• Max Width when using left and right fences: 1300mm
• Max Width when using open frame: 2600mm
• Height of pieces: 6-65mm
• Equipped with six heavy duty, 2 outlet clamps
Machine Controller
PC Numerical Control:
Machine equipped with PC for control of all axes
• Operating System: Windows 10 Pro 64 Bit
• Color 17" flat screen monitor
• 4 GB RAM
• 512 Gig SSD
• Complete keyboard + mouse
• Ethernet network card 10/100
• Multitasking CNC
• Connection to CNC with LAN port
CNC Characteristics:
• 3 axis NC
• 3Mbit Fieldbus for input/output remote
• Very simple and intuitive software
• Automatic left, center, and right programming
• List manager to sequence programs
• Graphic menu for selection of macros:
• Boring
• Boring + Gluing
• Boring + Gluing + Dowel insertion
• Gluing + Dowel insertion
• Parametric programming
• Graphical aids
• Conditional programming with built in simulation checking
• Pre-programmed executive lists which can be edited run-time and structured into articles
• Internal self-diagnosis, historical report of alarms
General Information:
• Vertical and Horizontal Clamps: 6 (standard)
• Voltage/Hz/Phase: 460V (220V)/60Hz/3~
• Amps: 6A (12A)
• Control Voltage: 24 VDC
• Air Pressure: 6 BAR (101 psi)
• Dust (CFM): 900CFM
• Net Weight: 1900 kg (4200 lbs.)
Auto-Start Cycle
With the auto-start and bench sensors enabled the machine is totally automatic. The laser will measure the part and populate the program list for the part width. The parametric program will calculate all the dowel locations for the part based on bracketing width and 32 mm multiple from front edge. The sensors for automatic cycle start the machine once the panel is in the right location. The operator just has to load the machine
Width LASER sensor to automatically measure width of panel and calculate number of dowels based on a template file. Template file can be modified from the list. (Laser tolerance subject to edge integrity, straight edge +/- 0.2mm). Sensor for automatic cycle start, one sensor for each zone, 4 fields per machine, start delay programmable.
SpotLight 1300, visual work zone indicator for operator load sequence. The light bar is mounted across the work bench for the operator to immediately identify the work-piece to load in the working zone. The SpotLight is controlled by the PLC to give optic reference of the size of part to load. Based on the list of programs running the SpotLight 1300 takes away the operator's need to refer to the controller by displaying the light in sequential order.
Note: The pictures and/or illustrations included in this quotation are for descriptive purposes and intended to aid in understanding certain features of the machine. Some depictions may not reflect the exact construction and may include options that are not part of this offer. In all cases, the written text supersedes any graphic representation.
