Product Details
Automatic single sided edgebander designed to be used for edgebanding straight vertical profiles with coiled material (veneer and PVC) and with strips (high-pressure laminate and solid wood) with a maximum thickness of 8mm.
Machine Base
The machine base is made of a tubular steel structure and is designed to assure maximum stability and accuracy.
Electronic Top Pressure Beam
All operating units raise and lower simultaneously when the pressure beam is adjusted. No adjustment is required for the glue roller when changing panel thickness. The pressure beam has two rows of staggered pressure rollers with steel bearings.
Capacities and Speed
• Edgebanding thickness: .4mm - 8mm (.016-5/16”)
• Guillotine capacity: 3mm
• Feed speed: 40/60 ft/min.
• Panel height: 3/8” min – 2 1/8” max
• Minimum panel length: 5 1/2”
• Minimum panel width: 2 3/8”
• Minimum distance between panels: 20”
PC 21” Controller
The Solution MD comes equipped with the Maestro Pro Edge controller, a 21” industrial multi touch screen. Comes standard with a Windows operating system. Capable of storing an unlimited number of programs. Monitors statistical data, as well perform diagnostic functions and program functions. 1920 x1080 resolution, intuitive interface. Monitors the number of panels processed, the amount of material applied, the number of hours run, the distance the feed track has turned, etc. Maintenance schedules are monitored for various stations throughout the machine. Swivels 270 degrees for easy access..
Adjustable Infeed Fence
The infeed fence is manually adjustable with a mechanical digital readout for determining stock removal.
Anti-Adhesive
The machine comes equipped with an anti-adhesive unit positioned prior to the pre milling unit. It prevents the buildup of glue on the top and bottom of the panel. The unit comes with two independent nozzles and a tank of anti-adhesive liquid.
Air Cushion Table at Machine Entry
Air cushion table located at machine infeed to help facilitate the loading of panels, especially panels of large dimensions. It includes the extension of the machine entry infeed fence. It is not possible to have the narrow feed option on the machine. Table dimensions are 1,600mm x 600mm.
RT-V Pre-Milling Station:
To rectify/clean panels already sized and squared before the edge is applied. The unit is composed of two high frequency motors (2.0hp) with jumping action controlled through the PLC. The cutting heads are adjustable vertically. Diamond cutters are standard with 49mm height.
SGP Glue Pot
Quick heat up time due to the small glue pot. Reverse rotation of the glue roller for the application of solid wood. Double Thermo Regulation for easy use of both EVA and PUR glue. Color change and glue pot cleaning are able to be completed in minutes, as opposed to hours.
Servo Driven Pressure Section
There are a total of four pressure rollers for pressing the banding to the workpiece edge. The first roller is powered and is also Teflon coated to prevent the banding material from slipping. The three idle rollers have opposing one-degree tilt to provide extra pressure along the top and bottom edge. The machine comes standard with an automatic strip magazine. Comes standard with servo driven positioning that requires no manual intervention from the operator. The glue pot is Teflon coated and has a 3.3lb. capacity. Comes equipped with a quick change feature that allows the operator to remove the glue pot in less than two minutes
Spray Mist Device for “Delicate Edge”
The machine comes equipped with a spray device to help improve the finish on polished and delicate edges with or without a protective film. Prevents any type of friction between the edge and the copy device. The unit comes with two independent adjustable nozzles and a tank of liquid.
Air Fusion AF 15
Application of the coextruded and pre-glued edge by means of the high temperature compressed air blower which allows to melt the
specific functional layer of the edge and the following gluing to the panel.
The device consists of:
• air heating unit with electronic control of the temperature
• air blower head, applied before the first edge pressure roller
• Device for the temperature control applied on the air blower head which allows a constant melting temperature control of the functional edge layer
• opening and closing adjustment of the head bores when varying the edge thickness. It is carried out in a single operation together with the top edge guide
• the spraymist device for the edge cooling positioned to the end of the edge pressure roller prevents the adhesion of the chips on the tools and improves the panel finishing (Riepe liquid LP289/99)
The air blower on the edge is activated only when the panel is present, in this way the compressed air consumption is optimized.
The device is compatible with the standard gluing systems for EVA and PU glue.
With AirFusion the following edges con be used:
• coextruded edge suitable for hot air melting and Laser in: PP,ABS e PMMA with 0,2 mm functional layer
• Pre-glued edge with specific glue for the working with hot air
The devices does not allow the use of standard plastic and melting wooden edges
Technical data for the AirFusion AF 15 device
• 15 m/min working speed with 30 mm edge height (working speed and edge height depend on the features of the used edge)
• 65 mm maximum edge height
• 13mm edge thickness
• distance between panels according to the working speed and panel height
• 10,5 kW installed motor power
• 1300 Nl/min compressed air consumption during machining 15 min heating time
K-SEL 2” End Trimming Station
This unit is composed of two independent .50 hp motors mounted on THK guides. End trim utilizes a draw cut system for reduced blade projection on thick panels. The unit comes standard with automatic tilting of the unit from the control panel with two preset positions.
R-HP Multi Edge 2R Trimming Station
This unit is composed of two independent .7 hp motors operating at 12,000 rpm. It comes standard with servo positioning to process TWO different radii and infinite thin edges all through the controller. Independently controlled positioning, ie radius on top and straight edge on the bottom. Four different controlled axes adjustments. The unit has top/bottom/side copy wheels. The motors have quick release plugs to facilitate tooling changes.
“ROUND-X” Multi Edge Corner Rounding Unit:
Two independent .50hp motors that slide on THK guides ensuring the highest quality finish. Servo positioning allows for the finishing of various thin edges and thick edge. Two controlled axes adjustments through the controller. Unit is designed to work as an additional set of trimmers for rounding the top/bottom as well as the front/rear corners of work piece with 2mm PVC edges. The unit is equipped with front and lateral copying devices and pneumatic blowers to clean the panel. Dust shrouds surround the cutter and travel with the unit as it trims. The unit can go from thin tape to 3mm PVC, through the controller, with no manual adjustments by the operator.
RAS Multi Edge 2R Profile Scraping Station
The profile scraping station designed to remove knife marks from thick PVC. The unit is equipped with servo positioning to process TWO different radii. Includes tool with two different radii, four controlled axes adjustments and the ability to independently control the top from the bottom. It has a large diameter horizontal copy wheel and side copy wheel device.
Spray Mist Device for “Edge Finishing”
The machine comes equipped with a spray device positioned before the glue scraper to improve panel cleaning and the polishing of the edge. The unit comes with two independent adjustable nozzles and a tank of liquid.
RC-V Glue Scraping Unit
The unit eliminates any excess glue to help improve the quality of the glue joint. It comes standard with double copy wheels on the top and bottom of the panel, air blowers are standard to help keep the knives clean, the off fall is collected in the collection bin and it is pneumatically positioned through the controller.
SP-V Buffing Unit
The buffing unit has two .25 hp motors. It can also be tilted up to 12 degrees to provide a softer, more refined edge finish.
Acoustical Safety Enclosure
All working units are enclosed under an acoustical safety hood to reduce noise and prevent accidents. The hood has a safety microswitch which prevents the machine from operating when the hood is open.
Centralized Dust Extraction
Machine comes with two 3” ports for the premilling station, two 2” ports for the top and bottom trim station and one 3” port for the 3mm collection bin for extraction.
Technical Specifications
Glue Pot Unit:
Heating Time
Approx. 8-10 min.
Glue Capacity
3.3 lbs.
Pre-Milling Unit:
Horsepower
2.0 HP (2)
RPM
19,000 RPM
Height
49mm
Max. Stock Removal
Adjustable
End Cutting Trimming Station:
Horsepower
.25 HP (2)
RPM
12,000 RPM
Tilting
2 preset positions
Edge Trimming Unit:
Horsepower
.70 HP (2)
RPM
12,000 RPM
Cutting Tools
1/2mm Radius
Corner Rounding Unit:
Horsepower
.50 HP (2)
RPM
12,000 RPM
Cutting Tools
2mm Radius
Scraping Unit:
Knife Radius
1/2mm Radius
Buffing Unit:
Horsepower
.25 HP (2)
RPM
2,800 RPM
Diameter/Bore
152mm/17mm
Feed Motor Horsepower
2 HP
Feed Speed
40/60 FPM
Frequency Converter
200 Hz
Dust Hood Diameter
Per Drawing
Pneumatic Operating Pressure
90 PSI
Machine Weight:
4,484lbs.
Electrical:
81 amps @ 230v three phase
Dust:
3,250 cfm
Air:
65 cfm (1/2” airline @30cfm / 5/8” airline @ 35cfm)
Dimensions (LxWxH):
188” x 67” x 59”
