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DSB Singlehead Pro XM, Flexible Thin Cutting Band Saw

Item # WIN5156-0000-01DSB
Mfr # 5156-0000-01DSB
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Product Details

Robust Block Guide for a Wide Range of Applications. Innovative Feed System: Driven transport rollers above and below guarantee continuous block feeding, even when faced with extreme workpiece characteristics. The specially rubberized transport rollers and the innovative counter-pressure system guarantee optimum grip as well as minimum friction for wet or dry material. The specially coated supporting table simultaneously ensures that the workpiece is as stable as possible. The transport rollers are electronically controlled and infinitely adjustable at the charging and discharging unit (4–20 m/min). The vertical stabilization of the workpiece in the cutting area is the basis for the perfectly precise cut. The DSB Singlehead Pro XM owes its unusually high level of precision to the specially coated supporting table. Additional driven pressure rollers immediately above the cutting area guarantee the constant stability of the workpiece across its full width. This gives you the ability to cut not only pre-planed material, but also uneven and rough-cut blocks with longitudinal or latitudinal deformations or that are cupped or torsion-warped.

Fast Positioning: The servo-driven module adjustment via precision threaded spindles allows up to 10 x faster height adjustment. You therefore achieve quick and optimum utilization of the cutting height.

High Drive Power: With the DSB Singlehead Pro, 37 kilowatts of drive power ensure a high cutting performance with sufficient reserves, even for demanding applications.

Powerful Chip Removal: The machine’s suction unit is designed so that chips are removed from the machine as quickly and efficiently as possible. This prevents temperatures from becoming too high inside the machine. Primarily in the softwood segment and at high feed speeds, where more chips accumulate in a shorter time, optimized extraction is a clear benefit.

Discharge Auger: The tried-and-tested discharge auger is now also used in the DSB Singlehead Pro XM, the largest machine in our product portfolio. It ensures that chips are continually removed from the machine interior. It also provides support during machine cleaning: Chips can easily be swept into the discharge auger.

Gentle Saw Blade Entry for Improved Cutting Performance: The smooth cutting system protects the saw and increases the quality of the output. Thanks to the reduced speed at entry of the saw into the wooden block, the forces working on the saw are minimized: The deflection of the blade is reduced. Once the saw is completely submerged in the wooden block, the feed speed is increased again.

Sensor-Controlled Saw Monitoring: Sensors monitor the force on the saw blade guide and the distance between the saw blade and saw blade guide. Continuous monitoring of the saw blade and saw blade guide allows the operator to keep the cutting process under control: The machine automatically prevents production errors with freely adjustable threshold values for the force and position of the saw blade.

High-Tech Carbon Guides: This high-tech composite material made of abrasion-proof carbon fibers and heat-resistant epoxy resin guarantees precise band guiding and an extremely long lifetime.

Automatic Band Tracking Control: When cutting non-homogeneous materials such as wood, the saw band is exposed to different cutting forces. The automatic band tracking control uses a sensor to detect the displacement of the saw band caused by differences in cutting force. An adjusting mechanism driven by an electromotor controls the deflection pulleys and guarantees optimum positioning of the saw band. This prevents the saw band running off the deflection pulley.

Servopneumatic Saw Band Tensioning: A servo valve controls the saw blade tension, which is adjusted to match the saw blade dimensions. During breaks in operation, the clamping pressure is reduced, which helps to protect the saw band.

Efficient Operation:
• Easy to operate
• Versatile use
• Increased drive power
• Intelligent sensor technology

Overview of the Cutting Process:
• Automatic block width measurement
• Automatic bearing monitoring for preventive replacement
• 12-inch multi-touch display for optimum usability

Uncompromisingly Versatile:
• Continuous, solid supporting table with special coating
• Processing of any block characteristics
• Robust design for the toughest applications

High-Tech Saw Control for Optimal Precision:
• Gentle saw blade entry for better cutting performance
• Sensor-controlled saw monitoring
• High-tech carbon guides
• Band tracking control

Maximum Flexibility and Efficiency:
• Optimized for wet and dry cutting
• Whether you have a stand-alone machine or 6 machines in-line: Your machine grows with you

Benefits:
• Saw Blade Protection: A loss of tension on the saw blade through overstretching is prevented
• Material Protection: Saw blade drift is detected early, preventing tolerances from being exceeded and reducing waste
• Machine Protection: The machine components are protected because the feed or the machine is stopped when the saw drifts
• Tool Costs: The graphic display allows proactive retooling at precisely the right time

Specifications

Box Quantity1
Product TypeBand Saw
Width
Maximum Tilt
Length
Motor Power
Table Size
Height84.7"
Voltage
Horsepower
Blade Speed
Prewired Voltage (V.)
Motor Current (Amps)
Motor Power (HP)
Blade Length (in)
Maximum Saw Blade Width (in)
Table Height from Floor (In.)
Stand Type
Blade Width (in)
Dust Port Outside Diameter (in)
Table Tilt (Deg.)
Blade Speed (SFPM)
Band Saw Size & Wheel Diameter (in)
Minimum Saw Blade Width (in)
Table Size (L x W) (In.)
Dust Collection Minimum CFM Required (CFM)
Miter Gauge Positive Stops
Motor Voltage (V.)
Motor Phase
Cutting Capacity Height (In.)
Cutting Capacity Width (In.)
Maximum Saw Blade Width (In.)
Minimum Saw Blade Width (In.)
Warranty